Revolutionizing Bottle Capping: The Six-Head Auto Capping Machine

automatic six head bottle screw capping machine

The Automatic Six Head Bottle Screw Capping Machine is a highly versatile and efficient machine used for sealing bottles with screw caps. This machine is designed to handle a wide range of bottle shapes and sizes, including round, square, flat, and even bucket-shaped containers. It is suitable for various industries, such as pharmaceuticals, food, pesticides, cosmetics, oil, and beverages. With a maximum speed of up to 120 bottles per minute, this machine ensures a high level of productivity and efficiency in the capping process. The machine's construction features a stainless steel finish and is built to provide excellent torque accuracy and repeatability, making it a reliable choice for businesses requiring higher production speeds and online operations.

Characteristics Values
No. of Capping Heads 6
Output Speed 100-220 containers per minute
Output/Hour 4800-6000
Direction of Movement Left to Right
Main Motor 1 HP / 415 Volts / 50 Hz
No. of Sealing Head 6 Nos.
Power Specification 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Speed Up to 80 bottles per minute
Power Supply 415VAC 3Phase and 220 VAC Single Phase
Machine Body Material Stainless Steel

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Automatic Multi-head Pick and Place Rotary Screw Capping Machine

The Automatic Multi-head Pick and Place Rotary Screw Capping Machine is an innovative series of machines that build on conventional shut pick screw capping technology. The machine is equipped with two specially designed CAM systems: one cam lifts the cap precisely, while the other places the cap perfectly on the bottle, allowing for nearly 100% screw capping.

The series includes a range of models with different numbers of screw capping heads, including 4, 6, and 8 heads. The specific model can be selected based on output requirements, with an output speed ranging from 100 containers per minute to 220 containers per minute. This flexibility makes it suitable for a wide range of industries, including pharmaceuticals, distilleries, breweries, cosmetics, toiletries, lube, edible oil, pesticides, and food processing.

The Automatic Multi-head Pick and Place Rotary Screw Capping Machine is designed with impressive safety features. These include "safety clutches" at the star wheel system and feed worm, a "No Bottle No Cap system," an "Automatic cap feeder on/off system," and a "Magnetic hysteresis clutch head." Depending on the type of screw cap or closure, the machine can be integrated with a Mechanical cap feeder orientator or a Vibrator Cap feeder. Additionally, a waterfall-type elevator is available for mass storage of screw caps.

The machine is constructed with AISI 304 and aluminum alloy, ensuring trouble-free maintenance and a long lifespan. It can accommodate a wide range of container shapes, including round and square, with minimal format parts required. The machine also features a single motor that synchronizes the conveyor, star wheels, and platform turret, ensuring efficient and seamless operation.

Overall, the Automatic Multi-head Pick and Place Rotary Screw Capping Machine offers high output, precision, and safety for a variety of capping applications across multiple industries.

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Cap Feeder on/off System

The Cap Feeder on/off System is an important feature of automatic capping machines, including the Automatic Six Head Pick and Place Type Screw Capping Machine. This system ensures that caps are only dispensed when a bottle is present, preventing wastage and improving efficiency.

The Cap Feeder, also known as a cap sorter or cap orienter, is an automated machine that places caps onto containers. It typically consists of a bowl and a chute. The bowl sorts and orients the caps so that they are in the correct position before entering the chute. The caps then slide down the chute and are placed onto the containers.

The Kinex QuickFeed™ Cap Feeder is an advanced cap feeder system that not only sorts and feeds caps but also places them onto containers. It can handle caps ranging from 18mm to 125mm in diameter and can feed up to 60 caps per minute. The QuickFeed™ incorporates intelligent programming that automatically pauses when a cap or bottle is not present, ensuring precise cap placement and reducing errors.

The Automatic Six Head Pick and Place Type Screw Capping Machine is equipped with a two CAM system, with one cam lifting the cap and the other placing it precisely on the bottle, allowing for nearly 100% screw capping accuracy. This machine also features a "No Bottle No Cap" system, ensuring that caps are only dispensed when a bottle is present, reducing waste and improving efficiency.

Overall, the Cap Feeder on/off System, including the Kinex QuickFeed™ and the "No Bottle No Cap" system, plays a crucial role in ensuring accurate and efficient cap placement in automatic capping machines, such as the Automatic Six Head Pick and Place Type Screw Capping Machine.

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Magnetic Hysteria Sealing Head

The Magnetic Hysteria Sealing Head is a key component of the Automatic Six Head Pick and Place Type Screw Capping Machine, ensuring precise and efficient capping of bottles. This innovative sealing head utilises magnetic hysteresis, a phenomenon where the atomic dipoles of ferromagnetic materials align with an external magnetic field and retain their magnetisation even after the field is removed. This results in a strong and stable magnetisation that is ideal for capping applications.

The sealing head's design incorporates a two CAM system, with one cam precisely lifting the cap while the other places it securely on the bottle, enabling nearly 100% screw capping accuracy. This advanced sealing mechanism can handle a range of screw cap sizes and is integrated with safety features such as a "no bottle, no cap" system and an automatic cap feeder.

The Magnetic Hysteria Sealing Head offers significant advantages over traditional capping methods. Its ability to retain magnetisation ensures consistent and reliable capping performance. The sealing head can accommodate different cap sizes by simply changing parts, making it versatile and adaptable to various bottle and cap combinations. Additionally, the sealing pressure can be adjusted to suit different gauges and sizes of caps, providing flexibility in the capping process.

The Automatic Six Head Pick and Place Type Screw Capping Machine, equipped with the Magnetic Hysteria Sealing Head, is a reliable and efficient solution for high-speed capping applications. With an output speed of up to 220 containers per minute, this machine ensures a seamless and precise capping process, enhancing the overall productivity of the bottling line.

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No Bottle – No Cap System

The "No Bottle – No Cap System" is an important safety feature in automatic multi-head screw capping machines. This system ensures that the machine will not attempt to place a cap on a bottle that is not present, preventing damage to the machine and potential injuries.

The system works by using a sensor to detect the presence of a bottle before initiating the capping process. If a bottle is not detected, the capping mechanism will not activate, preventing a cap from being dispensed and placed. This simple yet effective mechanism helps to avoid waste and maintain the smooth operation of the bottling line.

In addition to the "No Bottle – No Cap System," other safety features of automatic multi-head screw capping machines include safety clutches at the star wheel system and feed worm. These clutches help prevent accidents by stopping the machine if a vial is overturned. Furthermore, the machines may also be equipped with a magnetic hysteresis clutch head and an automatic cap feeder on/off system, adding further layers of safety.

The automatic six-head pick and place type screw capping machine is a highly efficient and advanced piece of equipment. With a range of models available, from four to ten heads, businesses can select the most suitable model based on their output requirements. The machine can handle a wide range of container shapes, including round and square, and offers an output speed of up to 220 containers per minute. The machine's parts that come into contact with bottles or screw caps are made from AISI 304, ensuring easy maintenance and a long lifespan.

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Safety Clutches

The star wheel system is a critical component in the capping process, as it plays a role in moving containers and aligning them for precise capping. The safety clutches ensure that if a vial or container overturns during this process, the machine will stop automatically. This prevents potential damage to the product and the machine itself.

Additionally, the safety clutches work in conjunction with the "No Bottle No Cap" system, which ensures that the machine will not attempt to place a cap if there is no corresponding bottle or container. This system also includes an automatic cap feeder on/off mechanism, further enhancing efficiency and reducing waste.

The safety clutches are designed to work with the machine's innovative Magnetic Hysteria Sealing Head, which ensures accurate and secure capping. This sealing head incorporates a clutch system that works in harmony with the safety clutches to provide a reliable and controlled capping process. The machine's various cap feeding options, such as the vibrator feeder system, mechanical cap feeder orientator, or waterfall type elevator, also contribute to its overall safety and performance.

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