Table Saw Savvy: Navigating The Choices For Your Workshop

There are many factors to consider when choosing a table saw. Firstly, it is important to understand your needs and intended use. Table saws can be used for a variety of tasks, from basic cuts to more complex operations like bevels and box joints. The location and space available should also be considered, as table saws can range from small, portable models to large, stationary ones.

The next step is to decide on the category of table saw that best suits your needs. There are three main categories: benchtop or job site saws, which are small and lightweight; contractor saws, which offer more power and durability; and cabinet saws, which are the largest and most powerful option.

When selecting a specific saw, it is important to consider features such as the flatness of the table, the type of fence and its adjustability, the accuracy of the miter gauge, dust collection capabilities, power, blade factors, bevel capability, and safety features.

Finally, thorough research is crucial before making a purchase decision. It is important to compare different models and brands to find the perfect table saw for your specific needs and budget.

Safety features: riving knives, anti-kickback pawls, blade guards, blade brakes, etc

When it comes to safety features, there are several key components to look out for when selecting a good table saw. Here are some essential safety features to consider:

• Riving Knife: A riving knife is a metal piece that sits behind the table saw blade and is the same width as the blade. Its purpose is to prevent kickback by keeping the two cut pieces of stock separated and preventing the wood from pinching onto the blade. A good riving knife should be adjustable, allowing you to raise or lower it with the blade, and easily removable when using a dado blade. Some table saws also come with a splitter, which serves a similar function but is attached to the blade guard.
• Anti-Kickback Pawls: These are small, spring-loaded metal pieces with teeth that protrude downward towards the table top. As the wood moves past the blade, the pawls glide along the top side of the wood. In the event of kickback, the teeth grab the wood and hold it in place. Anti-kickback pawls help prevent kickback but can also damage the top surface of the stock.
• Blade Guards: Blade guards are essential safety features that consist of a single or dual piece of plastic covering the top of the blade. They protect the user from accidental hand or body contact with the blade. While some blade guards are removable, it is important to use them whenever possible to ensure safety.
• Blade Brake: This safety feature instantly stops the blade from spinning when it encounters skin or flesh. This revolutionary technology, pioneered by SawStop, can prevent catastrophic injuries, leaving only a small nick instead of severe lacerations. While it comes at a higher cost and requires replacing the blade and brake after activation, it offers invaluable protection for woodworkers.

When considering safety features, it is also worth noting that some table saws have larger, paddle-style switches that allow for easy shut-off with your leg or knee, keeping your hands away from the blade. Additionally, always follow safety guidelines and use safety gear when operating a table saw.

Motor power: direct-drive vs belt-drive, amps, volts, and horsepower

Motor power is an important consideration when choosing a table saw. There are two types of drive/motor combinations: direct-drive and belt-drive.

Direct-drive saws typically have a universal motor that is linked directly to the blade, providing a lot of power in a small package. However, they can be very loud. Direct-drive saws usually operate on 120V circuits and can produce up to 2hp, making them suitable for cutting thinner material sheets.

Belt-drive saws, on the other hand, feature an induction motor that transfers power to the blade via a belt. This allows the motor to be offset from the sawdust, prolonging its life. Belt-drive saws are quieter and capable of cutting denser materials. They typically produce between 3 and 5hp and operate on 240V.

When comparing table saws, it is important to consider the amps, volts, and horsepower. Amps measure the power of the saw motor, with higher amps indicating more cutting power. Cabinet table saws, for example, typically have motors ranging from 1.75 HP to 7.5 HP, while contractor table saws usually offer 1 to 2 horsepower.

Horsepower is a measure of the motor's power, with higher horsepower indicating greater cutting capacity. However, amperage (amps) may be a better way to compare power between saws. Most jobsite table saws, for instance, have 15-amp motors, roughly equivalent to 1 HP.

In summary, when choosing a table saw, consider the type of drive/motor combination, the voltage and amperage requirements, and the horsepower to ensure you get a saw that is powerful enough for your specific needs.

Table size: rip and crosscut capacity

When it comes to choosing a table saw, the rip capacity is a crucial factor to consider. Rip capacity refers to the maximum distance between the blade and the fence on the right side of the blade, determining the width of the board that can be cut safely and accurately. A larger rip capacity allows for cutting wider boards, which is beneficial for working on large projects.

Table saws come in various types, each offering different rip capacities:

• Benchtop/Portable/Jobsite Table Saws: These saws are designed for portability and smaller spaces. They typically offer a rip capacity of 24 to 28 inches, which is suitable for cutting standard plywood sheets. With additional extenders, the rip capacity can be extended to 48 inches, allowing for wider cuts.
• Contractor Table Saws: Contractor table saws cater to professionals who require increased capacity. They usually have a rip capacity of 30 inches, which can be expanded by 10 to 20 inches with extenders. This size handles most cuts and is a good option for those who need a combination of portability and performance.
• Cabinet Table Saws: Cabinet table saws are the largest and most powerful, designed for heavy-duty use in professional woodworking shops. They offer rip capacities exceeding 50 inches, making them ideal for processing large sheets of plywood and extensive woodwork projects.

When choosing a table saw, it's important to consider the size of projects you'll be working on. If you plan to cut wide boards or large sheets of plywood, a larger rip capacity is necessary. However, for smaller projects or hobbyists, a moderate rip capacity of around 24 to 30 inches may be sufficient. Additionally, consider your workspace as larger rip capacities require more space.

It's worth noting that table saws with larger rip capacities tend to be more expensive. Therefore, it's essential to evaluate your needs and choose a table saw with the right balance of features and cost.

Table type: benchtop, contractor, hybrid, cabinet, or portable

When it comes to table saws, there are five main types to choose from: benchtop, contractor, hybrid, cabinet, and portable. Each type has its own unique features and benefits, so it's important to understand the differences before making a purchase.

Benchtop Table Saws

Benchtop table saws are designed to be compact, lightweight, and affordable. They are typically placed on a bench, table, or stand, and are ideal for users who want to do light-duty work in their garage or workshop. While they may not have the power or capacity of larger saws, they are portable and perfect for cutting plywood or softer woods.

Contractor Table Saws

Contractor table saws are a popular choice for serious DIYers, contractors, and professionals who need portability and power. They are heavier and more durable than benchtop saws, with sturdy parts that provide accuracy and durability. Contractor table saws typically have spacious tables and powerful motors, making them suitable for larger projects.

Hybrid Table Saws

Hybrid table saws combine the features of both contractor and cabinet saws. They are typically stationary and feature a closed base, with the motor enclosed inside. Hybrid table saws offer increased accuracy and power, but without the high price tag and weight of a cabinet saw. They are ideal for hobbyists and professionals who want a balance of performance and portability.

Cabinet Table Saws

Cabinet table saws are the largest, heaviest, and most powerful type of table saw. They are designed for serious woodworkers, cabinetmakers, and professionals who need maximum power, accuracy, and control. Cabinet table saws have enclosed bases, cast-iron tables, and powerful motors. While they may not be as portable as other types, they provide unparalleled performance and precision.

Portable Table Saws

Portable table saws, also known as jobsite table saws, are designed for maximum portability. They are compact, lightweight, and often come with stands or folding legs for easy transport. Portable table saws are perfect for contractors and DIYers who need to work in different locations. While they may not have the power of larger saws, they are versatile and convenient.

Accessories: rolling stands, mobile bases, extension tables, etc

Accessories can make your table saw more versatile and portable. Here are some of the most common accessories and what they do:

Rolling Stands

Provide a stable workspace for your table saw when you're working on a job site. They are typically adjustable and foldable for easy transportation and storage.

Mobile Bases

Give stationary table saws mobility, allowing you to easily move them around your workshop or job site. Most mobile bases have casters that lock to keep the saw in place when it's in use, making them ideal for small shops or shared spaces.

Extension Tables

Mount to the side of your table saw to provide a larger and more stable work surface when cutting wide stock. They can be particularly useful if you're working with large pieces of wood or sheet goods.

Dado Sets

Cut wide, straight slots in a single pass, which is especially useful for joinery and shelving applications.

Universal Mobile Base

A universal mobile base allows you to adjust the height and move your table saw or other heavy machinery with ease. It typically has swivel wheels and a weight capacity of several hundred pounds.

Frequently asked questions