Screw Size Settings For Ill Customz Distros

ILL Customz is a small, family-run business that offers custom-engineered, American-made products for car audio installations. Their range includes buss bars, battery terminals, and amp inputs. The ILL Customz Bolt Down Battery Terminals, for example, are designed for batteries with screw terminals on the top or side and are made from Nickel-Plated 6061 aluminum. Their amp inputs are compatible with a range of amplifiers and come with heat shrinks.

Screw terminal types

Screw terminals are a type of terminal block, which are used to connect electrical wires. Terminal blocks are components with an insulated frame that secure two or more wires together. They are commonly used in industrial settings and provide more flexibility than soldering wires together or twisting them together with electrical tape. Screw terminals are typically designed for a narrow range of wire gauges. They are highly modular and can be extended by connecting smaller sections together.

There are several types of screw terminals:

• Screw-in terminal blocks: These use screws as the method for holding the wires. It is important to not over-tighten the screws as this can damage the wires and result in poor or dangerous connections.
• Barrier terminal blocks: These are similar to screw-in terminal blocks, but they may have a small lid to protect the wiring. It is important to strip the wire to the correct length to ensure contact with the screw clamp.
• PCB mount terminal blocks: These work by inserting bare wires into the module, where a clamp secures the wire in the housing. The housing is then soldered to a PCB.
• Feed-through/DIN rail terminal blocks: These are used to connect two wires together for wire-to-wire connections. They have one input and one output contact, with two distinct wires fed into opposite sides of the housing.

In addition to screw terminals, there are also spring terminals, push-button terminals, and push-in terminals. Spring terminals use a spring to clamp pieces of metal together, while push-button and push-in terminals use a button or direct pressure to secure the wire.

Screw size standards

Screw sizes are standardised to ensure compatibility and prevent the use of improper screws. The US uses the Imperial system, while the rest of the world primarily uses the Metric system. Screw dimensions include the driver type, length, shank diameter, and threads per inch.

The numbers on screws (#6, #8, etc.) refer to the diameter of the screw, with higher numbers indicating larger diameters. Screw diameter must match the inner diameter of the matching nuts and washers. The American Society of Mechanical Engineers (ASME) standardised screw diameters from 0 (3/50 inch) to 16 (3/8 inch). Screw lengths vary depending on the specific application.

The ILL Customz brand offers a range of products with varying screw sizes. For example, their Single 1/0 GA to 4GA Offset Amplifier Reducers have a diameter of 1/0AWG and are compatible with 4GA terminals. Their 4 Input 1/0 AWG Gauge SAE Aluminum Top Post Battery Terminal Pair can accommodate up to 8 cables and is suitable for wire sizes ranging from 8AWG to 2/0AWG.

It is important to select the correct screw size for a project to ensure compatibility and structural integrity. Using an incorrect screw size can lead to material damage or structural failure over time.

Screwdriver size

When it comes to the set screw size for ILL Customz distros, it is important to ensure you have the correct screwdriver size to avoid damaging the screws. While the specific size of the set screws may vary depending on the product, ILL Customz offers a range of products that require set screws for assembly.

For example, the ILL Customz Dual 8ga to 8ga Speaker Inputs include set screw hardware. These speaker inputs are designed to work with amplifiers featuring 8ga terminals and are compatible with specific welding and car audio cables.

Another product, the ILL Customz Bolt Down Battery Terminals, also includes set screws. These battery terminals are suitable for batteries with bolt or screw terminals on the top or side. They are crafted from Nickel-Plated 6061 aluminum and feature a 3/8" mounting hole.

Additionally, ILL Customz offers a range of amplifier inputs, reducers, and battery terminals that may require set screws of varying sizes. It is always recommended to refer to the product specifications or instructions provided by the manufacturer to ensure the correct screwdriver size is used.

To summarize, while the specific set screw size for ILL Customz distros may vary, it is important to use the appropriate screwdriver size to avoid damage. Referring to the product specifications or instructions provided by ILL Customz is the best way to ensure the correct screwdriver size is selected for a particular product.

Screw torque

Torque is the measure of the force that acts on an object that rotates around an axis—in this case, the force that acts on a screw as it is tightened or loosened. The higher the torque applied to a screw, the more force is needed to tighten or loosen it.

Torque is particularly important when it comes to set screws, as they are often used to secure objects that could cause damage or injury if they were to come loose. For example, set screws are commonly used to secure car audio equipment, such as the ILL Customz range of audio accessories.

Torx screws are a type of screw characterised by a distinct, 6-point star-shaped pattern. This unusual star-shaped head makes them far more secure than regular flat-head or cross-head screws and allows for higher torque transmission, meaning they can be tightened more securely.

When working with Torx screws, it is important to ensure that the size of the screwdriver matches the size of the screw head. For example, a T15 Torx screw requires a T15 Torx screwdriver. Using a screwdriver that is too small or too large can result in damage to the screw head or screwdriver.

In addition to standard Torx screws, there are also security Torx screws, sometimes called Pin Torx. These screws feature an additional pin at the centre of the six-point star socket head, which makes them tamper-proof as a standard Torx screwdriver cannot be used.

Screw material

The ILL Customz range of products includes a variety of screws and bolts, with the specific screw size depending on the product. For instance, the ILL Customz Dual 8ga to 8ga Speaker Inputs come with set screw hardware included, but the exact screw size is not specified.

The ILL Customz 4 Input 1/0 AWG Gauge SAE Aluminum Top Post Battery Terminal Pair features set screws that can clamp down on any wire from 8AWG to 2/0AWG (Oversized 1/0).

The material used for these screws and bolts varies across the product range. For example, the ILL Customz Bolt Down Battery Terminals – 4 Lug Style are made from Nickel-Plated 6061 Aluminum, which provides added corrosion resistance.

Other products, such as the ILL Customz Dual 8ga to 8ga Speaker Inputs, feature hardware that is Nickel Plated but do not specify the type of metal used.

Some products, like the ILL Customz 4 Input 1/0 AWG Gauge SAE Aluminum Top Post Battery Terminal Pair, have stainless steel hardware, which includes cell nuts, bolts, and balancer bolts.

Overall, while the exact screw sizes may not always be provided, ILL Customz products seem to favour the use of Aluminum and steel-based materials for their screws and hardware, with Nickel Plating and corrosion resistance being important features.

Frequently asked questions